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Automated filling, sealing, labeling, and palletizing systems for high-speed packaging operations.
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Client Success Story

Integrated Carton Molding & Sealing Solution: High-Efficiency Packaging Line

Equipment Parameters

Designation Specification / Model
Power Supply 220V, 50Hz, 400W
Air Pressure 6 kg/cm²
Gas Consumption 200 NL/min
Overall Dimensions L2000 × W1950 × H1500 mm
Machine Weight 400 kg
Open Carton Specification L280–500 mm, W160–400 mm
510 ≤ L + W ≤ 1000 mm
300 ≤ W/2 + H ≤ 620 mm
Molding Speed 8–10 cartons/min (depending on carton size)
Carton Opening Mode Vertical Molding

Characteristics of the Whole Machine

  • The design of the equipment is in line with the requirements of the production line process and layout, featuring a beautiful appearance and high manufacturing quality.
  • Low electricity and air consumption with easy operation, convenient adjustment, and simple maintenance.
  • Equipped with reliable self-safety protection functions, including overload protection and safety doors.
  • Alarm function for no tape and no cardboard box.
  • Storage mechanism can hold approximately 50 unformed cartons (depending on carton thickness) and allows replenishment at any time.

Electrical Configuration

  • PLC Control: Siemens "PLC"
  • Contactors: Schneider
  • Sensors: Sodilon
  • Pushbutton Switch: Siemens APT
  • Human Machine Interface: Xinjie
  • Cylinder: Airbus AIRBEST Vacuum Generator
  • Motor: Taipang
01
Suction
→
02
Box Opening
→
03
Fold Front & Back Paper Cover
→
04
Fold Left & Right Paper Cover
→
05
Bottom Sealing
Power Source 220V 50HZ
Air Source 5–6KG/square
Maximum Package Size 600 × 500 × 500MM
Minimum Package Size 320 × 180 × 180MM
Conveying Speed 400 ctns/hr
Tape Width 2", 2.5", 3"
Outer Package Size L2400 × W1230 × H1530MM
Machine Weight 400KG

Synopsis

Manually adjust the carton size specifications, automatically while the four corners of the edge sealing sealing; simple operation, easy to use, easy to adjust, sealing speed, high efficiency, durable, suitable for supporting automated back-channel packaging assembly line all-weather use in large quantities. Adopt special design, tape paste, smoothing, neat and beautiful. With printing tape, it can improve the image of new products. Widely used in household appliances, textile, food, department stores, medicine, chemical industry. Used together with automatic folding lid sealing machine to complete the "I-word" sealing.

Table of technical parameters for Folding Lid I-beam

Power Source 220V 50HZ
Air Source 5–6KG/square
Maximum Package Size 600 × 500 × 500MM
Minimum Package Size 320 × 180 × 180MM
Conveying Speed 400 ctns/hr
Tape Width 2", 2.5", 3"
Outer Package Size L2400 × W1230 × H1530MM
Machine Weight 400KG

Machine Features

Manually adjust the carton size specifications, automatically while the four corners of the edge sealing sealing; simple operation, easy to use, easy to adjust, sealing speed, high efficiency, durable, suitable for supporting automated back-channel packaging assembly line all-weather use in large quantities.

Adopt special design, tape paste, smoothing, neat and beautiful. With printing tape, it can improve the image of new products.

Widely used in household appliances, textile, food, department stores, medicine, chemical industry.

Used together with automatic folding lid sealing machine to complete the "I-word" sealing.

Mechanical Main Configuration

  • Taiwan Taipang Geared Motor
  • Lloyd's Register Photoelectric Switches
  • Hequan Intermediate Relay
  • Tianyi Switch and Indicator Light
  • Schneider AC Contactor
  • Taiwan Yadek Cylinder and Yadek Solenoid Valve
  • Renben Bearings
  • Japan SKD11 Blades
  • Italy Imported Belts
  • Global Double-Brake Casters
Power Supply AC220V ±10%, 50HZ (60HZ)
Rated Power 0.4KW
Single Weighing Range ≤30kg
Weighing Accuracy Range ±5g ~ ±30g
Minimum Scale 1g
Conveying Speed 20–35m/min
Top Speed 30 pcs/min
Weighing Material Length ≤650mm (L) × 490mm (W)
Weigh Table Conveyor Belt Size 900mm (L) × 490mm (W)
Product Size 1888mm (L) × 935mm (W) × 1060mm (H)
Rejection Method Push Rod Type
Control System High-speed A/D Sampling Controller
Pre-set Product Number 2000
Operating Direction Facing the Machine, Left In, Right Out
External Air Supply 0.6–1Mpa
Pneumatic Connection Φ8mm
Working Environment Temperature: 0°C–40°C, Humidity: 30%–95%
Body Material SUS304 Stainless Steel

Scope of Application

The Large Range Dynamic Checkweigher is mainly applied to the weight detection of large-weight and large-volume items. It is especially suitable for detecting missing items inside complete packages, such as missing bottles, boxes, pieces, bags, cans, and similar products.

Electrical Configuration

Designation Specification / Model Quantity
Touch Screen TK6071IQ 7 inch 1
Sensor 75–100KG Aluminum 1
Switching Power Supply S8JC-C100 24C 1
Master Switch SLD2 (3LD2-32A) 1
Inverter V20 Inverter, Single Phase 220V, 0.55KW 1
Motor Three-phase 220V 200W (5:1) 1
Motor Three-phase 220V 200W (10:1) 1

Product Characteristics:

  • Strong Versatility: The standardized structure of the whole machine and the standardized man-machine interface can complete the weighing of various materials.
  • Simple Operation: Using Weilun color human-machine interface with fully intelligent, humanized design. The conveyor belt is easy to disassemble, install, maintain, and clean.
  • Adjustable Speed: Adopting a frequency conversion control motor, the speed can be adjusted according to production requirements. High-speed and high-precision weighing is achieved using a high-precision digital sensor with fast sampling speed.
  • Zero Tracking: Supports manual or automatic zeroing, as well as dynamic zero tracking.
  • Reporting Function: Built-in report statistics with Excel report generation. Automatically generates real-time data reports. External USB interface supports data export at any time and allows quick restoration of factory parameters.
  • Interface Function: Reserved standard interface for convenient data management and communication with PCs and other intelligent equipment.
  • Self-learning: No need to set parameters after entering new product recipe information. The self-learning function automatically configures equipment parameters and supports storage of up to 2000 product recipes (expandable).

Technical Parameters

Labeling Accuracy ±2mm (excluding product and labeling errors)
Labeling Speed 10 PCS/min
Applicable Product Size Customized according to customer products
Applicable Label Size 100 × 70MM
Applicable Power Supply / Power 220V / 50HZ / 1KW
Weight of the Whole Machine About 200KG

Basic Functions

  • Connect with customer's MES system or other systems.
  • The system gives a signal to the labeling machine to complete the label printing. The labeling machine senses the product to complete the labeling action.
  • The product is detected by the electric eye along the guide into the front of the labeling area, and the customer's stopping mechanism stops the product. The cylinder at the labeling station drives the labeling head.
  • The cylinder of the labeling station drives the labeling head, and the label is directly affixed to the side of the product through tapping.
  • After labeling is completed, the product continues conveying. The system waits for the next product and repeats the above process.
Main Organizations Name of Organization Quantity Main Materials Used Name of Organization Quantity Main Materials Used
Suction Head Mechanism 1 Set Aluminum, Stainless Steel, Acrylic Adjustment Mechanism 1 Set Stainless Steel, Aluminum Alloy
Touch Screen Box 1 Set Stainless Steel Frame 1 Set Square Tube Baking Paint
Measuring Standard Electric Eye Stand 1 Set Stainless Steel, Aluminum Alloy Electric Box 1 Set Baked Enameled Sheet Metal
Main Electrical Electrical Name Quantity Brand Electrical Name Quantity Brand
Scale Electro-oculars 1 Set Germany Sigg / Italy Murdy PLC 1 Set Wecon
Object Measuring Electro-oculars 1 Set Panasonic Touch Screen 1 Set Wecon
Printer 1 Set Zebra ZE511, 4 inch Software 1 Set Ringlink Customized
Labeling Cylinders 1 Set Yadek, Star Computer 1 Set Advantech

Technical Parameters

Labeling Speed 10–20 meter/minutes
Labeling Precision ±2mm
Label Width 20–420mm
Roll Labeling Label paper core inner diameter Φ76.2mm, outer diameter 300mm
Height of Assembly Line 700mm
Power Supply Specification 220V / 50Hz / 0.5KW
Machine Size L800 × W700 × H1500mm (according to specific machine size)
Equipment Weight 100KG

Labeling Requirement

  • Make a roll of labels, label spacing 2–3mm.
  • Label and release paper margin: 2–3mm.
  • Label backing paper material: Grazia backing paper.
  • Label die-cutting accuracy: ±0.2mm, cannot cut the base paper.
  • The lower edge of the label from the ground: Minimum 670mm, Maximum 1200mm.

Equipment Parameters

Power Source Used AC220V 50–60Hz 1200W / 5A
AC380V 50–60Hz 890W / 10A
Air Source N/A
Strapping Specification Max L∞ × W800 × H600mm (Maximum is the specification in the frame)
Machine Size L1780 × W630 × H1418mm
Table Height 450–500mm
Strapping Speed 2.5 seconds/channel
Applicable Strapping Polypropylene
Strap Specification Belt width (9–15mm) ±1mm,
Belt thickness (0.55–1.0mm) ±0.1mm
Machine Weight 220kg
Working Noise ≤75DB
Environmental Conditions Relative Humidity ≤98%, Temperature 0–40°C

Equipment Characteristics

  • PLC control is adopted, and the optional electrical components are the accessories of the world-famous brand balers.
  • Supports three operating modes: manual, automatic, and continuous. Easy to operate with fast strapping speed, making it suitable for high-speed production flow operations.
  • Reasonable mechanical design with coordinated baler technology ensures high reliability and stable performance.
  • Instantaneous heating enables the heating plate to reach the optimal strapping condition within 5 seconds.
  • Aluminum alloy bracket with oil-free maintenance design.

Configuration Description

  • PLC Control: France "TE", Japan "OMRON", "ZIK".
  • Electrical Control: Number of strapping channels supports parallel 1 to multiple channels.
  • Control Modes: Photoelectric switch, pointing, manual, continuous beating, and foot switch.

Quotation

No. Product Name Specification Unit Qty Unit Price (USD) Amount (USD)
1 Roller Conveyor 5 meters Set 2 $2,500.00 $5,000.00
2 Belt Conveyor 5 meters Set 1 $1,000.00 $1,000.00
3 Automatic Sealing Machine - Unit 1 $3,900.00 $3,900.00
4 Automatic Folding Lid I-beam Sealing Machine - Unit 1 $3,900.00 $3,900.00
5 Large Range Dynamic Checkweigher - Set 1 $6,900.00 $6,900.00
6 Automatic Strapping Machine - Low Table - Unit 1 $3,900.00 $3,900.00
7 One Meter Roller - Set 1 $670.00 $670.00
8 Online Side Labeling Printing Machine Includes Systems Set 1 $13,400.00 $13,400.00
9 Online Side Label Pasting Machine - Set 1 $10,000.00 $10,000.00
10 General Control Cabinet - Set 1 $2,300.00 $2,300.00
11 Carton Molding Machine - Unit 1 $21,000.00 $21,000.00
TOTAL USD 71,970.00

Terms & Conditions

  1. Payment Terms:
    40% T/T in advance upon order confirmation.
    60% T/T before loading.
  2. Delivery Terms: FOB Shenzhen.
  3. Warranty Period: 12 months.
  4. Delivery Time: Within 45 days upon receipt of the down payment.
  5. If an engineer is required for installation and training at the buyer's site, an additional charge of USD 150/day will apply. The buyer shall bear all related expenses, including air tickets, interpretation, transportation, hotel, food, and other necessary costs.
  6. If any spare part breaks during the warranty period, we will supply one replacement free of charge. The buyer should provide a photo of the damaged part for reference.
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    ENGINEERING RESULTS

    Performance That Drives Manufacturing Success

    Our automation systems are designed to increase efficiency, reduce operational costs, and deliver consistent manufacturing performance.

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    Energy Efficiency
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    Defect Quality
    AI-vision inspection systems identify micron-level variances in real-time, eliminating production waste.

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    RESEARCH & DEVELOPMENT

    Engineering Tomorrow's Manufacturing Challenges

    Innovation is the foundation of our engineering approach. Our R&D team continuously develops advanced automation technologies, intelligent production systems, and customized manufacturing solutions to help businesses stay competitive.
    Sub-Micron Vision Systems
    Developing next-gen spectral imaging for semiconductor defect detection.
    Human-Robot Co-Working
    Safety algorithms that allow full-speed robotic operation in shared human workspaces.
    Hydrogen Battery Cells
    Optimizing assembly lines for clean energy infrastructure production.
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    Trusted by Global Clients

    Leading manufacturers and global enterprises trust Yiruixing Technology for reliable robotics, CNC machines, and intelligent automation solutions.
    Manufacturers worldwide trust Yiruixing Technology for advanced robotics, precision engineering, and customized automation solutions that enhance productivity, accuracy, and operational efficiency.
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